MONiTOR Drill Hole Counter
MONiTOR Drill Hole Counter
MONiTOR “Drill Hole Counter” is designed to identify and count any drill holes on a panel. MONiTOR is implemented on PLC-based technology by using SMART Sensors. (No frame grabber)
Drill Hole Counter Systems
Brochure: PDF
MONiTOR “Drill Hole Counter” is designed to identify and count any drill holes on a panel. MONiTOR is implemented on PLC-based technology by using SMART Sensors. (No frame grabber)
The CCD Cameras are equipped with embedded LED full-color illumination. Each camera covers a 450mm field of view. Up to 12 Sensors can be operated on one line (with one cable - POWERLINK), four lines can be controlled with one PLC. No calibration of parts, only one time learning of Decor once with the first startup.
Technical Specs:
Transport Speed: 60 m/min, Automatic Adjustment on various Speed, Encoder Controlled
Transport Media: Roller, belt, band conveyor,
Gap Detection: 80mm gap for detection required
Max. Panel Dimensions: W: 2600, L:6000 H: 120 mm (Standard)
Surface: Unicolor and light pattern
Vertical Movement and Slippage Compensation: Yes
Camera Focus Distance: Adjustable, Sweetspot at 420mm
Camera Calibration: Auto Focus adjustment during calibration
Illumination: LED Full-Color Camera embedded, external LED Illumination strip light.
Orientation Requirements: No Orientation Alignment Required
Power: 24 VDC 5 Amps
Output: Relay output (System ok and Alarm)
Safety Class: All Sensors IP65
Temperature: 0-45 degrees Celsius
PLC Cabinet Size, 400x400x210mm
HMI: User Terminal
Possibilities of Detection: From Top and Bottom surface, Optional: Left, Right, front and Trailing edges
Integration: Full Integration into product lines with Automatic article change
Timing: Standard interface, evaluation in-between 0.5 seconds after passing.
Calibration: Up to 9999, different articles can be configured by teach-in, manual, or automatic selection.
Scope of Delivery
All parts used for MONiTOR are off the shelf products (encoder, light barriers, PLC, Smart Sensor, and Illumination) - always latest state of the art technology. All Service and part replacement can be done by in house personal.
MONiTOR can be adopted with thickness sensors. Typically TRIANGULATION sensors are used with analog output.
Industry Standard PLC Architecture
Pos. 1 - PLC Cabinet with Terminals for light barriers, Encoder, Power supply, Ethernet, Powerlink, and 2xUSB.
Pos. 1 - Touch Display 256mm, 2x USB 24VDC
Pos. 2 - Encoder wheel 160mm Diameter, with 5.000 T/U, 5m Cable, resolution, 0.1mm
Pos. 3 - Light Barrieres, Panel detection with 5m Cable
Pos. 7 - Up to 12 pcs. Smart Cam Sensors, 450mm FOV per Camera
Pos. 6 Powerlink Adapter, 24VDC with 20M Power Link Cable.
Smart Hole Detection
Samples of detectable holes filled with dust and clean holes, darkest and brightest decors
Dust Detection Test Example
LIVE TEST with a sample with 24 holes, 2 holes full of dust. All 24 holes have been detected. The system detects holes with or without dust – from 3mm till 50mm.
Comprehensive Scan Results
LIVE TEST with results: each detected hale identified with x and y coordinates, gray scale value and area witch is related to the diameter of the hole.
Example Line Install
Application on roller conveyor, speed 30m/min. Inspection from top and bottom. One camera sensor for500mm field of view. Maximum 12 cameras in one row (6m)
Setup example for US customer:
Thickness in 2 lines, left and right. Sensor from top and bottom. Accuracy better than 0,5mm. Conveyor speed 120m/min. Thickness from 0,1mm up to 120mm. Any color.
User Interface Example
This screen shows the distribution of the single results in 5 ranges.
Easy Output Setup
Every range can be dedicated to a relay output or an analog output 4-20ma.